Insurance
Coverage Issues 289
Warranty Claims 292
Latent Defects 293
Investigation
294
First
Things First 294
The Operating Environment 294
Investigation Procedure 295
Layout and Mark the Parts 295
Engine
Failure Analysis Fundamentals 296
Failure
to Determine Cause 300
Overheating
300
Overheating
and Thermal Expansion 300
Improper Cooling System Maintenance 302
Causes
of Failures 304
Coolant
Related Failures 304
Exhaust System Faults 306
Low Fuel Lubricity 309
Lack of Use 310
Engine Overload on High Performance Diesels 310
Propeller Overload 312
Failure to Change Oil Filters 313
Manufacturing/Design Errors 313
Engine Damage Due to Sudden Stoppage 315
Useful Data on Electronic Diesels 316
On Chickens and Eggs 316
Components
and System Failures 317
Cylinder
Bore Distortion 317
Piston Scuffing 317
Engine Top End Overheating 317
Piston Crown Overheating 318
Quarter Point Scuffing 319
Piston Ring Groove Collapse 319
Center Point Scuffing 319
Other Piston Damage 319
Broken Piston Rings 319
Excessive Ring and Cylinder Wear 320
Worn, Leaking Injectors 321
Engine Carbonization & Detonation 321
Carbonization
322
Detonation 323
Detonation
Damage 324
Outboard
Engines Failures 325
Valve Failure 326
Excessive Wear Rates 327
The Cylinder Head Dome 328
Blown Head Gaskets 328
Piston Ring Blow-by 328
Diesel Soot 329
Viscosity Thinning Damage 330
Viscosity Increases 330
Bearing Damage 330
Transmission Failures 332
Laboratory
Analysis 332
Oil Analysis
Fundamentals 332
Oil Analysis 335
Examine the Oil Pan 335
Intercoolers and Flame Arrestors 336
Other Analytical Techniques 336
Knowing Who To Ask 336